They are designed to join dissimilar metals and prevent galvanic corrosion. However, poor installation may result in performance defects and damage, as well as expensive repairs.
An example of this is the application of incorrect torque because: Tight and loose connections lead to overheating, whereas too tight will tend to deform the connector itself, thus reducing its conductivity. Always follow the manufacturer's torque specifications.
By not paying attention to surface preparation, an individual commonly makes mistakes. Dirt, oxidation, or residues can add up to heat and make the connection hot. Cleaning surfaces followed by applying an anti-oxidant compound can go a long way.
The mismatched materials can also cause problems. Some incompatible lugs, fasteners, and coatings speed up corrosion and decrease efficiency. Ensure all the bimetallic applications use the proper materials.
Another has to deal with environmental aspects. They may leave machinery and equipment exposed to the effects of moisture and contaminants. Thus, sealing and insulation becomes an important aspect, more so in outdoor or industrial environments.
Another case is the absence of maintenance, which leads to unnoticed wear and tear. Through routine inspections and thermal imaging, potential failures can be detected before they worsen.
Pioneer Power International is the one-stop shop for high-quality bimetallic connectors and expert solutions, providing you reliable products and thus ensuring safe and efficient installations.